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AMA PRO ROAD RACING DAYTONA 200 WEEK DAYTONA INTERNATIONAL SPEEDWAY - DAYTONA BEACH, FL AMA Pro GoPro Daytona SportBike FINAL ENTRY LIST - AMA Pro GoPro Daytona SportBike RIDER HOMETOWN BIKE TEAM 00 3 6 7 Dane Westby Joe Roberts JD Beach Fernando Amantini Tulsa, OK Los Angeles, CA Philpot, KY Caracas, Venezuela Yamaha YZF-R6 Honda CBR600RR Yamaha YZF-R6 Yamaha YZF-R6 Yamalube Westby Racing M4 Motorcycle Road Racing Yamaha Extended Service/Monster Energy/Graves/Yamaha Team 7 8 12 13 15 Garrett Gerloff Tomas Puerta Melissa Paris Steve Rapp Spring, TX Medellin, Colombia Oceanside, CA Mathattan Beach, CA Yamaha YZF-R6 Yamaha YZF-R6 Honda CBR600RR Triumph Daytona 675 Yamaha Extended Service/Monster Energy/Graves/Yamaha RoadRace Factory/Red Bull MPH Racing D&D Cycles/Castrol/Triumph 20 21 29 32 Frank Babuska Elena Myers Barrett Long Jake Gagne Pelham, NY Discovery Bay, CA Miami, FL San Diego, CA Suzuki GSX-R600 Triumph Daytona 675 Ducati 848 Yamaha YZF-R6 Babuska Racing Castrol/Triumph/Apex Manufacturing Longevity Racing RoadRace Factory/Red Bull 33 35 37 40 Kyle Wyman Benny Solis John Ashmead Jason DiSalvo Macedon, NY North Hollywood, CA Palm City, Fl Batavia, NY Yamaha YZF-R6 Honda CBR600RR Kawasaki ZX-6R Triumph Daytona 675 Kyle Wyman Racing Team H35 Peter Brady Racing Castrol/Triumph/Sportbike Track Time 41 42 46 48 Luke Mossey Kenny Riedmann Roi Holster Chad Lewin Cambridge, UK Belfountain, Ont. Napa, CA Valencia, CA Yamaha YZF-R6 Triumph Daytona 675 Yamaha YZF-R6 Yamaha YZF-R6 GB Racing RRM Triumph Napacom Racing CM Motorsports/Team Lewin Estates Racing 50 52 56 62 Bobby Fong Joey Pascarella Shane Narbonne Shaun Summers Stockton, CA Antelope, CA Tyngsboro, MA West Sacramento, CA Triumph Daytona 675 Yamaha YZF-R6 Yamaha YZF-R6 Triumph Daytona 675 Latus Motors/Castrol/Triumph Racing BP Racing GN Gonzales Racing D&D Cycles/Castrol/Triumph 68 69 71 74 Luke Stapleford Danny Eslick Lee Farmer Bostjan Skubic Leicestershire, England Broken Arrow, OK Ljubljana, Slovenia Triumph Daytona 675 Triumph Daytona 675 Triumph Daytona 675 Yamaha YZF-R6 Profile Racing Riders Discount Racing Triumph Apex Race Services Inotherm Racing Team 79 85 92 97 Blake Young Jake Lewis Roberto Vargas Tucker Lancaster Waunakee, WI Princeton, KY Jacksonville Lincoln, Ca Yamaha YZF-R6 Yamaha YZF-R6 Yamaha YZF-R6 Yamaha YZF-R6 GN Gonzales Racing MotoSport.com/Meen Yamaha Tuned Industries MotoSport.com/Meen Yamaha Paso Robles, CA Boulder, CO Bakersfield, CA Honda CBR600RR Kawasaki ZX-6R Yamaha YZF-R6
CONTENTS CHAPTER I Introduction to Computer Numerical Control Manufacturing I —I Chapter Objectives 1 2 Introduction — I I 1 3 Numerical Control Definition, Its Concepts and Advantages — I 1-4 Definition of Computer Numerical Control and Its Components 1-5 Advantages of CNC Compared with NC 4 1 6 Special Requirements for Utilizing CNC 4 — 1-7 Financial Rewards of CNC Investment 5 1 8 CNC Machining Centers and Turning Centers — 1-9 Other Types of CNC Equipment I —10 CNC Input and Storage Media I-11 Chapter Summary 6 8 8 II Review Exercises CHAPTER 1 13 Modern Machine Tool Controls 2-1 Chapter Objectives 2-2 Introduction 13 13 2-3 Different Types of System Control 13 2—4 Loop Systems f o r Controlling Tool Movement 16 2—5 Establishing Locations via Cartesian Coordinates 2-6 CNC Machine Axes of Motion 2-7 Types ofTool Positioning Modes 24 2-8 Units Used for Positioning Coordinates 2—9 Chapter Summary 19 20 25 25 Review Exercises CHAPTER 3 Too/ing for Hole and Milling Operations 3-1 Chapter Objectives 3—2 Introduction 32 32 32 3-3 Tooling for Drilling Operations 32 XI xii Contents 3 4 Carbide Insert Technology — 37 3 5 Tooling for Hole Operations That Follow Drilling — 3-6 Tool Speeds and Feeds for Hole Operations 41 3—7 Tooling for Profile Milling and Facing Operations 3-8 Coated Tooling 38 44 48 3-9 Tool Speeds and Feeds for Milling Operations 3-10 Feed Directions for Milling Operations 3-11 Cutting Fluids for CNC Operations 3-12 Chapter Summary 49 51 52 54 Review Exercises CHAPTER 4 Exploring Features of CNC Machining Centers 4-1 Chapter Objectives 4-2 Introduction 56 56 56 4-3 Background on CNC Machining Centers 56 4—4 Tooling Systems Used with Automatic Tool Changers 4-5 Methods of Securing Tools in Tool Holders 60 62 4—6 Methods of Securing Tooling Systems to the CNC Spindle 4-7 Automatic Tool Changer Systems 4-8 Pallet Loading Systems 64 65 67 4-9 Features of the Machine Control Unit (MCU) Machining Centers 4—10 Chapter Summary 70 77 Review Exercises CHAPTERS Review of Basic Blueprint Reading for CNC Programmers 5-1 Chapter Objectives 5-2 Introduction 5-3 Sheet Sizes 80 80 80 5 4 Drawing Formats — 81 5 5 Interpreting Lines in Drawings — 87 5-6 Projection Conventions Used in Drawings 91 5-7 Visualizing 3D Objects from 2D Othographic Views 5-8 Auxiliary Views 93 5-9 Sectional Views 93 5-10 Reading Dimensions 93 5-11 Reading Threads and Thread Notes 115 5-12 Reading Surface Finish Symbols and Notes 5-13 Chapter Summary Review Exercises Bibliography 80 131 125 93 Contents xiii CHAPTER 6 Review of Basic Material for CNC Programmers 6-1 Chapter Objectives 6-2 Introduction Specifications 133 133 133 6-3 Reading Material Specifications 133 6-4 Understanding Heat Treatment Notes 6—5 Interpreting Surface Coating Notes 6-6 Chapter Summary 141 145 150 Review Exercises Bibliography CHAPTER 7 Review of Basic Geometric Dimensioning and Tolerancing for CNC Programmers 7-1 Chapter Objectives 7—2 Introduction 151 151 7-3 GDTTerminology 152 7—4 Part Form Controls 7-5 Datums 151 154 158 7-6 Part Profile Controls 159 7-7 Part Location, Orientation, and Runout Controls 7—8 Chapter Summary 166 159 < Review Exercises Bibliography CHAPTER 8 Mathematics 8-1 Chapter Objectives 8-2 Introduction for CNC Programming 168 168 8-3 Determining Sides of Right Triangles 8-4 Useful Angle Concepts 8—6 Oblique Triangles 168 169 8-5 Determining Angles of Right Triangles 173 175 8-7 KwikTrig Trigonometry/Geometry Software 8-8 Installation 168 175 176 8-9 Starting KwikTrig 8-10 Chapter Summary 176 178 Review Exercises CHAPTER 9 An Overview of CNC Shop Activities 9-1 Chapter Objectives 9-2 Introduction 182 182 182 xiv Contents 9-3 Essential CNC Shop Activities 9-4 Part Drawing Study 182 182 9—5 Methodizing o f Operations f o r C N C Machining Centers 9-6 Deciding on a CNC Machine 185 9-7 Methods of Holding the Part During Machining 9—8 Machining Determination 9-9 Cutting Conditions 186 193 194 9-10 Writing a Programming Manuscript 194 9-11 Inputting Programs to the Machine Control Unit 9-12 Setup Procedure 194 195 9-13 Debugging and Verifying the Program 9-14 Part Production 185 200 201 9-15 Chapter Summary 201 Review Exercises C H A P T E R 10 Word Address Programming 10-1 Chapter Objectives 10-2 Introduction 203 203 203 10-3 Programming Language Format 203 10-4 Programming Language Terminology 204 10-5 Arrangement of Addresses in a Block 205 10-6 Program and Sequence Numbers (O, N Codes) 10-7 Preparatory Functions (G Codes) 207 10-8 Dimension Words ( X . Y . Z . . . Codes) 10-9 Feed Rate (F Code)
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