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Since 1974, the Rodcraft brand stands for high-quality products and services. Founded in Germany, Rodcraft has grown steadily to become one of the world's leading brands of pneumatic tools and workshop equipment dedicated to the vehicle service and industrial maintenance applications. Research and development Our organisation is constantly investing in research and development, and the Rodcraft product range features many patented designs such as our composite sander and latest impact wrench series. Market coverage With a strong European based sales channel, local sales offices, dedicated distributors and national importers are covering over 80 countries worldwide on a daily basis. We are close to our clients and able to provide fast service and support. Testing and quality inspections To ensure and guarantee long life performance, many strict testing and quality inspections are conducted through the tool and equipment design, production and assembly stages. All products are thoroughly tested at the Technocenter to pass EC certification according to ISO standards and many of the customer centres marketing the Rodcraft product lines are ISO 9001 and ISO 14001 certified.
These instructions only apply to this particular version center support bearing and may not be correct for other versions. TOOLS NEEDED: • Ratchet • 12mm serrated wrench (triple square bit) – NAPA # SER2306 • 13mm socket • 18mm socket • 6 inch extension • 18mm open end wrench • Rubber mallet or dead blow hammer. . Expanding flat nosed snap ring pliers . Various other common hand tools INSTRUCTIONS: Read these entirely and understand them BEFORE you attempt this procedure. 1. Apply parking brake and wheel chocks to prevent vehicle from rolling. A lift is recommended for this repair. IMPORTANT: Carefully mark driveshaft orientation on both ends of shaft sections. (Transmission and differential ends, as well as splined ends where the two drive shafts come apart to allow removal of center support) The sections MUST be reassembled EXACTLY as they came apart for the removal of the old center support bearing, and the driveshaft needs to be reinstalled EXACTLY the same way, in the exact same orientation. Failure to do so can result in imbalance, vibration, and potential damage to vehicle. Otherwise a professional drive shaft shop must be employed to re-balance entire assembly. 2. Remove 6 10mm bolts at joint at rear of back driveshaft. Use the M12 triple square (12point) tool. (NAPA part number SER2306). 3. Remove 3 18mm wrench size (12mm bolt size) bolts from front of driveshaft. 4. Remove 3 18mm wrench size (12mm bolt size) bolts on flex disc. 5. Remove 13mm wrench size (8mm bolt size) bolts on plate covering center support. 6. On some models (Turbos), it may be necessary to loosen various exhaust system clamps, hangers and components to ease access to driveshaft. 7. Pull driveshaft toward front of vehicle to separate it from differential.
The steering system consists of solid steering shaft with a lower joint assembly. Stealth and 3000GT models are equipped with a Supplemental Restraint System (SRS) that includes an air bag and clockspring located in the steering column. WARNING: On Stealth and 3000GT, before doing any repairs, disconnect and shield battery ground. Disconnect SRS connector at control unit. Use caution when working around steering column (air bag could deploy). TROUBLE SHOOTING Refer to TROUBLE SHOOTING - BASIC PROCEDURES article in the GENERAL TROUBLE SHOOTING section. REMOVAL & INSTALLATION STEERING WHEEL & HORN PAD R & I Removal (All Models Except Stealth & 3000GT) 1) Remove horn pad. On Galant, push horn pad toward top of steering wheel for removal. On Precis, push and turn horn pad assembly to remove and disconnect horn button connector. On all other models, remove screws and/or pry horn pad from steering wheel. 2) On all models, place reference mark on steering wheel and steering column shaft for reassembly reference. Remove steering wheel retaining nut and washer. Using steering wheel puller, remove steering wheel. CAUTION: DO NOT hammer on steering wheel during removal, as it may damage steering column. Installation To install, reverse removal procedure. Ensure reference marks are aligned. Tighten steering wheel retaining nut to specification. See TORQUE SPECIFICATIONS table at end of article. Removal (Stealth & 3000GT) 1) Set front wheels in the straight-ahead position. Remove STEERING COLUMN
AUTOMATIC FWD MODELS REMOVAL 1) Remove battery and battery tray. On 3000GT, remove undercover(s). On Eclipse turbo, drain and remove intercooler. On all models, remove air cleaner and case. Raise and support vehicle. Remove wheels. Disconnect control cables at transaxle. Drain transaxle fluid. 2) On Mirage 1.6L, disconnect tension rod. On all models, disconnect neutral safety switch connector, oil cooler hoses and electrical connectors from transaxle. Disconnect speedometer cable and throttle control cable (if equipped). Remove starter motor. 3) On Galant models with electronically controlled suspension, remove air compressor and bracket. Disconnect front height sensor rod at lower control arm. 4) On all models, remove upper transaxle-to-engine bolts. Remove engine undercover (if equipped). On all models, remove drive axle shafts. See FWD AXLE SHAFTS article in DRIVE AXLES. Separate lower control arms from struts for access to axle shafts (if necessary). 5) Remove front exhaust pipe (if necessary). On Eclipse 4WD, Galant 4WD and 3000GT, remove right member and gusset. On 4WD models, separate transfer assembly from transaxle. Reference mark transfer assembly-to-drive shaft and remove transfer assembly. 6) On all models, remove transmission inspection (dust) cover. Place index mark on torque converter and drive plate for reassembly reference. Remove torque converter-to-drive plate bolts. Push torque converter away from engine into transaxle. 7) Support transaxle with jack. Remove transaxle mounts bolts, mounting brackets and remaining transaxle-to-engine bolts. Slide transaxle assembly to right and lower to remove. CAUTION: Ensure torque converter is fully seated in transaxle before installation. Always install new snap rings on inner constant velocity joints.
Removal (Diamante) 1) Remove hood. Drain cooling system. Remove radiator. Release fuel system pressure. See FUEL PRESSURE RELEASE. Disconnect negative battery cable. Drain engine oil and transaxle oil. Remove front exhaust pipe. Remove transaxle assembly. See appropriate CLUTCHES or TRANSMISSION SERVICING article. 2) Disconnect accelerator cable, brake booster vacuum hose, fuel supply and return lines, and heater hoses. Disconnect EGR temperature sensor (if equipped). Unplug vacuum hose connector. Remove drive belts. Remove power steering pump and A/C compressor, leaving hoses attached. 3) Unplug all harness connectors. Remove bolt from body ground connection. Disconnect alternator wiring inside relay box. Remove relay box and engine wiring harness connection. On models with ABS, remove radiator overflow tank and bracket. 4) Attach engine hoist. Raise engine enough to take weight from mounts. Remove engine mount bracket. Remove damper. Remove rear roll stopper bracket mount bolt. Remove front roll stopper bracket mount bolt. Carefully lift engine from car. Installation (Diamante) To install, reverse removal procedure. Install engine mount bracket so that arrow points away from engine, toward body. Install new "O" rings on fuel lines. Install new exhaust gaskets and nuts. Adjust throttle cable. See TORQUE SPECIFICATIONS TABLE at the end of this article. Replenish fluids. CAUTION: DO NOT allow foreign material into turbocharger air intake hoses or pipes.
BRAKE BOOSTER REMOVAL OF BRAKE BOOSTER 1. REMOVE MASTER CYLINDER (See page BR–10) 2. DISCONNECT VACUUM HOSE FROM BRAKE BOOSTER 3. REMOVE PEDAL RETURN SPRING 4. REMOVE CLIP AND CLEVIS PIN 5. REMOVE BRAKE BOOSTER, GASKET AND CLEVIS BR–17 BRAKE SYSTEM – Brake Booster INSTALLATION OF BRAKE BOOSTER (See page BR–16) 1. ADJUST LENGTH OF BOOSTER PUSH ROD (a) Install the gasket on the master cylinder. (b) Set the SST on the gasket, and lower the pin until its tip slightly touches the piston. SST 09737–00010 (c) Turn the SST upside down, and set it on the booster. SST 09737–00010 (d) Measure the clearance between the booster push rod and pin head (SST). Clearance: 0 mm (0 in.) (e) Adjust the booster push rod length until the push rod lightly touches the pin head. 2. INSTALL BRAKE BOOSTER, GASKET AND CLEVIS (a) Install the booster and gasket. (b) Install the clevis. (c) Install and torque the booster mounting nuts. Torque: 13 N–m (130 kgf–cm, 9 ft–lbf ) 3. CONNECT CLEVIS TO BRAKE PEDAL Insert the clevis pin into the clevis and brake pedal and install the clip to the clevis pin. 4. INSTALL PEDAL RETURN SPRING 5. INSTALL MASTER CYLINDER (See page BR–15) 6. CONNECT HOSE TO BRAKE BOOSTER 7. FILL BRAKE RESERVOIR WITH BRAKE FLUID AND BLEED BRAKE SYSTEM (See page BR–8) 8. CHECK FOR FLUID LEAKAGE 9. CHECK AND ADJUST BRAKE PEDAL (See page BR–6) 10. PERFORM OPERATIONAL CHECK (See page BR–7)
Universal Grinding Machine for Rubbing and Thin Sections Housing: Made of stainless steel, stain-resistant and powder-coated. The mechanic parts are made from anodized aircraft aluminum. Drive: Particularly solid and high-class, extremely softly running brushless DC motor 100 VA, 24V with high torque. The rotational speed goes from 0 up to 300 rpm; infinitely variable speed regulation, smooth start with clockwise and anti-clockwise rotation. Automatic coolant system: Reversible from water off, water permanently on, water on only when grinding. Water collection pan: Made of stainless steel, height-adjustable with water discharge hose. The machine can be modified with grinding discs SystemAbele® or by means of optional magnetic discs within a few seconds for all polishing and grinding discs which are available on the market, having a diameter of 250 mm. Width: ca. 37cm Length: ca. 38cm Height: ca.27cm Weight: ca. 15kg Connections: Power supply 230V/24V, foot-operated connection, feed hose 3/4", drain hose 14mm A convenient foot switch is optional. When purifying 6 nozzles rinse sufficient water onto the grinding disc. The rubber lips remove the water 3 times with any rotation and the dirt is pushed to the sides. This process reduces wear of the grinding disc and prevents grooves in thin section. Rubbing Barely simple exchange of the self-centering discs within seconds Making thin sections Barely simple convertible to optional discs within seconds for using any magnetic discs of diameter 25 cm .
CONCEPTION AND MAIN APPLICATIONS 225mm Break system and Large protector have been provided for the case of Kick Back. Also Auto Oil-feeding system for better lubrication of chain blade. These are designed to conform to the safety standards in developted countries. m 60m m B:7 5m 4N B:79 501 6N 501 Specifications Voltage(V) 100 115 200 220 230 240 Current(A) Frequency(Hz) Consumed power(W) 14 50-60 1300 12 50-60 1300 7 50-60 1300 6.5 50-60 1300 6 50-60 1300 6 50-60 1300 Chain blade speed Effecting cutting 5014NB capacity 5016NB 5014NB Weight 5016NB Cord length Standard 230mm Models No. New Tool Rated output(W) 770 770 770 770 770 770 Max. output(W) 1600 1600 1600 1600 1600 1600 400 m/min. 340 mm 375 mm 6 kg 6.3 kg 5m equipment Oil vessel(Turbine oil #200, 100 cc contained) Guide bar case Box wrench 13 Minus screw driver 6(for adjusting the chain cutter) File The standard equipment for the tools shown may differ form country to country Features and benefits 1. Brake for instantaneously stopping You can operate without anxiety since the built-in bake unit allows the chain cutter motion to stop within 0.1 sec. after the brake lever has been activated. 2. Automatic oil-feeding system The oil pump motion will start to lubricate the chain blade simultaneously on starting of the motor operation, thereby the extension of the chain cutter can be minimized to prolong the service life of the guide bar. 3. Safety design for each section The large protector and the safety shape of the handle are designed to conform to the various safety standards in the main countries throughout the world. 4. Guide bar mounted with the sprocket The sprocket mounted on the edge of the guide bar allows the chain blade to run smoothly and the service life of the guide bar to be extended further. Capacities Since this machine’s motor has the same characteristics and reduction gear ratio as the ones of #5014B, the cutting efficiency etc. is the same.
GSX-R1300 / HAYABUSA READ ALL INSTRUCTIONS BEFORE BEGINNING INSTALLATION TOOLS NEEDED - #1 Phillips Screwdriver - 5 mm Allen Wrench - 10 mm Socket Wrench - Less than 1 hour 08-09 Suzuki GSX-R1300 / Hayabusa Fuel Injected Models INSTALLATION INSTRUCTIONS FOR P/N 62009 INTRODUCTION: Congratulations on your purchase of the Fuelpak Fuel Management System for fuel injected Suzuki GSX-R1300 and Hayabusa motorcycles. Please take the time to read the entire instruction manual before attempting to install. DO NOT adjust the Fuelpak until you have thoroughly read the instruction manual and the unit is fully installed. If you have questions, please call (562) 921-0071. SUMMARY: To achieve the optimum performance from your application, it is recommended that you install a high performance air filter in conjunction with this unit. The Fuelpak will be installed in-line the factory injector wiring harness and the throttle position sensor. The Fuelpak will be tucked under the seat next to the ECU with the cables routing to the left side of the motorcycle. PLEASE NOTE: Fuelpak USE REQUIRES A HIGH PERFORMANCE AIR FILTER. 1. Remove the main seat and passenger seat. 2. Use a prop to hold the tank up in the trunk area.
New Product Wiseco 2008 Suzuki Hayabusa Piston Kits Motorcycle Features Benefits • Dedicated forging.................................• Light weight / Superior strength • Hi-Compression....................................• Maximum torque and throttle response • Dome design.........................................• Improved flame travel • Chrome plated piston pin.....................• Reduced friction / Scuff resistance • Horizontal slot pin oiling.......................• Reduced friction / Scuff resistance • Pressure seal groove.............................• Maximum ring seal • Dedicated rings.....................................• Maximum compression and oil control • Skirt coated. .........................................• Reduced friction and quiet operation . • Experience............................................• 65 years as the industry leader in forged piston technology Kits come complete with pistons, rings, piston pins, and circlips. Prices (USD): Kits 1340cc, 1407cc: $677.06, 1441cc: $767.80 Suzuki Hayabusa 2008 Kit includes pistons (4), rings (4), piston pins (4), and circlips (4). 1340cc 3.189” or 81mm Standard Bore Stroke- 65mm CK203 13.5:1 Cylinder deglazing required. Piston: 4965M08100 Rings: 3189XG Piston pin: S600 Retainer Clips: CW18 Optional Spring Steel Head Gasket: W6028 1407cc 3.268” or 83mm 2mm oversize Stroke- 65mm CK204 13.5:1 Cylinder boring and replating required. Piston: 4965M08300 Rings: 8300XX Piston pin: S600 Retainer Clips: CW18 Optional Spring Steel Head Gasket: W5784 1441cc 3.307” or 84mm 3mm oversize Stroke- 65mm CK205 13.5:1 Cylinder boring and replating required. Piston: 4965M08400 Rings: 8400XX Piston pin: S600 Retainer Clips: CW18 Head Gasket: W5976 Also Available for the 2008 Hayabusa: Stock 9.5:1 Compression turbo pistons: 4968M Series Flat top 84mm piston: 4969M08400 Copyright© 2008 Wiseco Piston Co., Inc. • 7201 Industrial Park Blvd. • Mentor, OH 44060-5396 • 440-951-6600 • Fax: 440-951-6606 • www.wiseco.com 2008 Powersports PR.indd 15 6/9/09 10:15:35 AM