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Technical Bulletin - JASPER Engines & Transmissions

Interference Between Clutch Damper and Flywheel Bolts On 2003-2006 Caterpillar 3406E C-15 & C-16 Diesel Engines The AERA Technical Committee offers the following information regarding possible interference between the clutch damper and flywheel bolts on 2003-2006 Caterpillar 3406E, C-15 and C-16 diesel engines. Engines built or serviced with the VCT plus clutch damper, introduced in April 2003, have the possibility of the clutch damper interfering with the flywheel mounting bolts. This applies to the following clutch part numbers: 108009-32Y, 108925-20, 108925-25, 108926-20Y, 108926-25Y, 109701-20, 109701-25, 109705-20Y, 109705-25Y & 109706-32Y. Correction/Action: Any repair that has required the transmission to be removed from the truck, and the engine serial number is 5EK1 and up, 6TS1 and up, 1LW1 and up, 2WS1 and up, 6NZ1-92122, 7CZ1-04382, MBN1-21447, BXS1-00984, 5DS1 and up, or 1MM1 and up, requires checking the flywheel bolt washers. You must verify the 5mm washer has been replaced with the 3mm washer, Caterpillar Part Number 8D-5054. Failure to replace the washers could result in damper rivet interference. Torque the bolts to 270 Nm +/- 40 Nm (200 ft/lb +/- 30 ft/lb). It is also suggested that paint may be applied to bolt heads to show verification and completion identification.

Installation of Flywheel - DDCSN
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[b] If clutch contact face is scored or worn, the flywheel may be refaced. [c] If clutch contact face is cracked, the flywheel must be replaced. NOTE: Do not remove more than 0.508 mm (0.020 in.) material from the flywheel. Maintain all of the radii when resurfacing. 2. Inspect the ring gear. [a] Check ring gear for excessively worn or damaged gear teeth. [b] If damaged gear teeth are detected, replace the ring gear. Refer to Section 1.15.3. 3. Inspect crankshaft and flywheel contact surface. [a] Check the butt end of the crankshaft and flywheel contact surface for fretting, brinelling, or burrs. See Figure 1-212. [b] Lightly stone the contact surface to remove any fretting, brinelling, or burrs. Figure 1-212 1.14.3 Crankshaft and Flywheel Mating Surfaces Installation of Flywheel Install the flywheel as follows: 1. Install two flywheel guide studs, J 36235, into two of the tapped holes in the crankshaft at the 3 and 9 o’clock position. 2. Attach the flywheel lifting tool and, using a chain hoist, position the flywheel in the flywheel housing. Align the flywheel bolt holes with the crankshaft bolt holes. All information subject to change without notice. (Rev. 2004) 6SE50 0403 Copyright © 2004 DETROIT DIESEL CORPORATION From Bulletin 2-50-04 1-261 1.14 FLYWHEEL NOTICE: A new scuff plate must be used whenever the flywheel is removed. Failure to replace the scuff plate may cause the flywheel bolts to loosen, even when torqued correctly. 3. Using a new scuff plate, install two bolts with International Compound #2® (or equivalent) through the plate 180 from each other. 4. Install the flywheel lock, J 36375–A. See Figure 1-195. 5. Remove the flywheel lifting tool and guide studs. 6. Apply International Compound #2® (or equivalent) to the threads and to the bolt head contact area (underside) of the remaining bolts. The bolt threads must be completely filled with International Compound #2® (or equivalent). Any excess must be wiped off. See Figure 1-213.

18SP666 – MBE 900 Pilot Bearing Bolt Service Kit (P/N ... - DDCSN

New flanged multi-point socket head bolts have been released to prevent the MBE 900 pilot bearing from walking out of the flywheel housing. The new bolts will replace two flywheel bolts, located 180 degrees from one another. KIT CONTENTS The MBE 900 Pilot Bearing Bolt Service Kit P/N: A9269900105, consists of the following parts, listed in Table 1: Part No. A9269900005 18SP666 Table 1 Qty. 2 1 Description Flanged Multi-point Socket Head Bolts Installation Instructions MBE 900 Pilot Bearing Retaining Bolt Service Kit (P/N: A9269900105) INSTALLATION PROCEDURE Use the following procedure to install the new flanged multi-point socket bolts: 1. Shut off engine and apply the parking brake, chock the wheels, disconnect vehicle battery power, and perform any other applicable safety steps. 2. Remove the transmission. 3. Remove clutch from flywheel. 4. Pull the crankshaft position sensor out of the flywheel housing about 8 mm (0.32 in.). 5. Remove the end cover from the flywheel housing and install the engine barring tool (J-46392). Tighten the bolts on the barring device to 25 N·m (18 lb·ft). Insert the locking pin to block the device and prevent it from rotating. 6. Using J-46385, the flywheel and main pulley socket tool, remove two flywheel multi-point socket head bolts from the flywheel, 180 degrees apart. See Figure 1.

AA FLYWHEEL INSTALLATION - Active Autowerke

CLUTCH DISC: Please note, after installing AA flywheel and new clutch disc, the vehicles should be driven moderately to seat the disc properly. LIMITED LIABILITY: All flywheels are manufactured for off-road use applications and are considered racing parts. Active Autowerke will not be responsible or liable for labor, incidental or consequential damages of any kind. E36 M3 Flywheel Installation he front section of driveshaft has to come down. p the center support too. The insulation was removed right after the exhaust. Disconnect the clutch slave cylinder, the electronic connection elps. Especially for the starter mounting bolts. p the center support too. The insulation was removed right after the exhaust. Disconnect the clutch slave cylinder, the electronic connection elps. Especially for the starter mounting bolts. the old that needs to be replaced with a AA Clutch Fork. On 96-99 models to maintain the proper clutch release point. Note you might hav he pressure plate on with a hand impact. DO NOT USE AIRTOOLS! Airtools will likely strip the heads of the hex bolts, they're soft. Get a ham ct so you can get the flywheel off.

Download the iPod Nano 7th Gen Disassemble Guide - Fixez.com

iPod Nano 7th Gen - Disassemble Guide • TTT-9007 Small Phillips Screwdriver • TTT-9010 Plastic Opening Tools • TTT-9013 Spudger • Heat Gun / Blow Dryer The repair of the iPod Nano 7th Gen., can be both simple and inexpensive if you follow the steps of this disassemble guide. To assist you in completing the repair, the steps we have provided will help you quickly, and safely, replace a broken display, along with other internal components that may have become damaged. You can find a full archive of fixez.com disassemble guides and videos, for numerous makes and models of phones and tablets, by visiting http://www.fixez.com. http://www.fixez.com/ Page 1 of 8 iPod Nano 7th Gen–Disassemble Guide Step 1 – Display Assembly • **Warning** We are showing the first two steps in reverse order. The Bluetooth antenna, adhered to the back of the iPod Nano’s bottom cover, is very easy to damage. • When you perform the next step, please be aware this antenna is there. Proceed with caution so that no damage is done to this piece.

Remember the Following Things When Buying a Car Jump Starter Emergency Source    www.newnow.com

When you travel to a place where there is no any kind of electricity to charge your electronic devices such as your laptop and phone, you will need to buy a Car Jump Starter Emergency Source......http://www.newnow.com/

Drive Shaft & Transfer Case Diagnosis Service & Repair

Troubleshoot common drive shaft problems. ○ Check ... Remove and replace a drive shaft assembly. ○ Replace ... Drive Shaft Vibration can be caused by. Learning Objectives Troubleshoot common drive shaft problems. Check universal joint wear. Measure drive shaft runout. Remove and replace a drive shaft assembly. Replace universal joints. Perform basic service operations on a transfer case. Cite and practice good safety procedures. Chapter 60 1. Because a Transfer Case is heavy, use a transmission jack when removing. 2. Before disassembling a Universal Joint, Joint scribe/mark each component. Transfer Case Removal Use a hoist and transmission jack Transfer Case Oil Check the oil condition and level first. Replace dirty or contaminated oil

TRANSMISSION REMOVAL & INSTALLATION - A/T ... - LIL EVO

AUTOMATIC FWD MODELS REMOVAL 1) Remove battery and battery tray. On 3000GT, remove undercover(s). On Eclipse turbo, drain and remove intercooler. On all models, remove air cleaner and case. Raise and support vehicle. Remove wheels. Disconnect control cables at transaxle. Drain transaxle fluid. 2) On Mirage 1.6L, disconnect tension rod. On all models, disconnect neutral safety switch connector, oil cooler hoses and electrical connectors from transaxle. Disconnect speedometer cable and throttle control cable (if equipped). Remove starter motor. 3) On Galant models with electronically controlled suspension, remove air compressor and bracket. Disconnect front height sensor rod at lower control arm. 4) On all models, remove upper transaxle-to-engine bolts. Remove engine undercover (if equipped). On all models, remove drive axle shafts. See FWD AXLE SHAFTS article in DRIVE AXLES. Separate lower control arms from struts for access to axle shafts (if necessary). 5) Remove front exhaust pipe (if necessary). On Eclipse 4WD, Galant 4WD and 3000GT, remove right member and gusset. On 4WD models, separate transfer assembly from transaxle. Reference mark transfer assembly-to-drive shaft and remove transfer assembly. 6) On all models, remove transmission inspection (dust) cover. Place index mark on torque converter and drive plate for reassembly reference. Remove torque converter-to-drive plate bolts. Push torque converter away from engine into transaxle. 7) Support transaxle with jack. Remove transaxle mounts bolts, mounting brackets and remaining transaxle-to-engine bolts. Slide transaxle assembly to right and lower to remove. CAUTION: Ensure torque converter is fully seated in transaxle before installation. Always install new snap rings on inner constant velocity joints.

AWD Trans Service Manual - 3000GT/Stealth International

3000GT/Stealth International, an owners and enthusiast group focused on the Mitsubishi. 3000GT, Dodge Stealth and Mitsubishi GTO. Great care has been 3000GT/Stealth International, an owners and enthusiast group focused on the Mitsubishi. 3000GT, Dodge Stealth and Mitsubishi GTO. Great care has been 3000GT/Stealth International, an owners and enthusiast group focused on the Mitsubishi. 3000GT, Dodge Stealth and Mitsubishi GTO. Great care has been 3000GT/Stealth International, an owners and enthusiast group focused on the Mitsubishi. 3000GT, Dodge Stealth and Mitsubishi GTO. Great care has been 3000GT/Stealth International, an owners and enthusiast group focused on the Mitsubishi. 3000GT, Dodge Stealth and Mitsubishi GTO. Great care has been 3000GT/Stealth International, an owners and enthusiast group focused on the Mitsubishi. 3000GT, Dodge Stealth and Mitsubishi GTO. Great care has been 3000GT/Stealth International, an owners and enthusiast group focused on the Mitsubishi. 3000GT, Dodge Stealth and Mitsubishi GTO. Great care has been 3000GT/Stealth International, an owners and enthusiast group focused on the Mitsubishi. 3000GT, Dodge Stealth and Mitsubishi GTO. Great care has been 3000GT/Stealth International, an owners and enthusiast group focused on the Mitsubishi. 3000GT, Dodge Stealth and Mitsubishi GTO. Great care has been 3000GT/Stealth International, an owners and enthusiast group focused on the Mitsubishi. 3000GT, Dodge Stealth and Mitsubishi GTO. Great care has been ...

Installation Instructions - CatalogRack.com

70-7003/70-7004 Amplifier Integration Harness Amplifier Integration Harness 1994-96 Dodge Stealth 1995-98 Eagle Talon 1994-99 Mitsubishi 3000GT 1994-04 Mitsubishi Diamante 1995-05 Mitsubishi Eclipse 1994-03 Mitsubishi Galant 2002-07 Mitsubishi Lancer 1997-02 Mitsubishi Mirage 1997-05 Mitsubishi Montero 2003-06 Mitsubishi Outlander To integrate an aftermarket head unit with the factory Infinity amplifier. Or To integrate an aftermarket amplifier with the factory Infinity head unit. AUDIO HARNESS POWER HARNESS 1994-96 Dodge Stealth 1995-98 Eagle Talon 1994-99 Mitsubishi 3000GT 1994-04 Mitsubishi Diamante 1995-05 Mitsubishi Eclipse 1994-03 Mitsubishi Galant 2002-07 Mitsubishi Lancer 1997-02 Mitsubishi Mirage 1997-05 Mitsubishi Montero 2003-06 Mitsubishi Outlander To integrate an aftermarket head unit with the factory Infinity amplifier. Or To integrate an aftermarket amplifier with the factory Infinity head unit. AUDIO HARNESS POWER HARNESS 1-800-221-0932 www.metraonline.com © COPYRIGHT 2001-2009 METRA ELECTRONICS CORP. 1-800-221-0932 www.metraonline.com © COPYRIGHT 2001-2009 METRA ELECTRONICS CORP. 70-7003/70-7004 INSTALLATION INSTRUCTIONS 70-7003/70-7004 INSTALLATION INSTRUCTIONS Amplifier Integration Harness Amplifier Integration Harness 1994-96 Dodge Stealth 1995-98 Eagle Talon 1994-99 Mitsubishi 3000GT 1994-04 Mitsubishi Diamante 1995-05 Mitsubishi Eclipse 1994-03 Mitsubishi Galant 2002-07 Mitsubishi Lancer 1997-02 Mitsubishi Mirage 1997-05 Mitsubishi Montero 2003-06 Mitsubishi Outlander To integrate an aftermarket head unit with the factory Infinity amplifier. Or To integrate an aftermarket amplifier with the factory Infinity head unit. AUDIO HARNESS POWER HARNESS 1-800-221-0932 www.metraonline.com © COPYRIGHT 2001-2009 METRA ELECTRONICS CORP. 1994-96 Dodge Stealth 1995-98 Eagle Talon 1994-99 Mitsubishi 3000GT 1994-04 Mitsubishi Diamante 1995-05 Mitsubishi Eclipse 1994-03 Mitsubishi Galant 2002-07 Mitsubishi Lancer 1997-02 Mitsubishi Mirage 1997-05 Mitsubishi Montero 2003-06 Mitsubishi Outlander To integrate an aftermarket head unit with the factory Infinity amplifier. Or To integrate an aftermarket amplifier with the factory Infinity head unit. AUDIO HARNESS POWER HARNESS 1-800-221-0932 www.metraonline.com © COPYRIGHT 2001-2009 METRA ELECTRONICS CORP. To Integrate Aftermarket Head Unit with Factory Amplifier To Integrate Aftermarket Head Unit with Factory Amplifier AUDIO HARNESS AUDIO HARNESS Connect the RCA cables to the line outputs on the aftermarket head unit OR use Metra’s #FL-LOC605 (sold separately) Line Output Converters to supply line outputs. FUNCTION COLOR Right Front Gray Left Front White Right Rear Purple Left Rear Green Amplifier Turn On Blue/White POWER HARNESS Connect the power wires to the aftermarket head unit. FUNCTION COLOR Ground To vehicle chassis Battery/Memory Yellow Ignition/Accy Red Power Antenna Blue Illumination Orange (If the aftermarket head unit does not have an Illumination wire, do not connect the orange wire, and cap this wire to prevent a short circuit.) NOTE: If the system has noise, use Metra’s #FL-GL605(sold separately) Ground Loop Isolator to remove the noise. Connect the RCA cables to the line outputs on the aftermarket head unit OR use Metra’s #FL-LOC605 (sold separately) Line Output Converters to supply line outputs. FUNCTION COLOR Right Front Gray Left Front White Right Rear Purple Left Rear Green Amplifier Turn On Blue/White POWER HARNESS Connect the power wires to the aftermarket head unit. FUNCTION COLOR Ground To vehicle chassis Battery/Memory Yellow Ignition/Accy Red Power Antenna Blue Illumination Orange (If the aftermarket head unit does not have an Illumination wire, do not connect the orange wire, and cap this wire to prevent a short circuit.) NOTE: If the system has noise, use Metra’s #FL-GL605(sold separately) Ground Loop Isolator to remove the noise.

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