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Installation Instructions for CRF 150R and KX450F Steahly Flywheel Weight Warning: Improper instalation of this flywheel weight could result in engine damage or a serious crash. If you do not have the tools or the mechanical abilities take it to a professional. 1. Drain the engine oil or turn off the gas and lay the bike on its side. 2. Remove the shift lever. 3. Remove the ignition cover. Take care not to tear the gasket or have a new gasket on hand. Be carefull that you don’t lose the two dowel pins that are between the cover and the engine case. 4. Remove the flywheel nut. Use an air impact wrench or figure out a way to keep the flywheel from rotating while you remove the nut. A strap wrench or an automotive oil filter wrench may work as a holding tool or try putting the bike in high gear and holding the rear brake on. 5. Pull off the stock flywheel with the proper flywheel puller that has a crank end protection cap. Steahly part number E-63. Do not attempt removal with out the correct puller. Do not use claw type pullers. 6. Fit the flywheel weight on to the stock flywheel. Line up the two threaded holes in the weight with two holes in the stock flywheel. 7. Clean the threads of the two special bolts with contact cleaner. Put a big drop of red Loctite or other high strength thread locker on the threads of the 2 bolts. Install the two special bolts as shown in the picture and torque to 12 foot pounds. 8. Unless you plan to take the weight on and off a lot we highly recommend using a center punch and a hammer to flare out the threads at the end of the bolt (see pictures below). This will reduce the possibility of the bolt coming loose. 9. Clean up the flywheel and weight and remove any metal stuck to the magnets. 10. Install the flywheel with weight back onto the tapered crank shaft end making sure the key ways are lined up. Torque the stock nut to 42 ft- lbs.
The major cause of clutch failure is excessive heat. Excessive heat generated between the flywheel, driven discs, intermediate plate and pressure plate can cause the metal to flow and the material to be destroyed. If this occurs, the clutch can burst which can cause property damage, serious bodily injury or death. In order to prevent clutch failure resulting from excessive heat: 1. Do not exceed recommended vehicle loads. 2. The clutch should only be used for the recommended applications. 3. Drivers should be properly trained in starting, shifting and operation of the clutch. 4. Drivers should report erratic clutch operation as soon as possible to permit maintenance personnel to inspect, adjust or lubricate as required. 5. The removal and installation procedure described for each component may vary for your vehicle. For Solo and Heavy-Duty ECA clutches only, install shipping bolts before removing clutch assembly from the flywheel. IMPORTANT For service information and assistance, call the Roadranger Help Desk at 1-800-826-HELP (4357) (Mexico: 01-800-826HELP (4357). You may also find more information about Eaton Clutches at www.Roadranger.com. Mechanics must be familiar with proper clutch adjustment, linkage adjustment, lubrication and other maintenance troubleshooting procedures outlined in the Failure Analysis Guide. Every effort has been made to ensure the accuracy of the information contained in this manual. However, Eaton Corporation makes no warranty, expressed or implied, based on the information provided.
Thank you for purchasing this Clarke Trolley Jack. Before attempting to use the unit, please read this instruction booklet thoroughly, and follow all directions carefully, paying particular attention to the safety precautions. By doing so, you will ensure the safe operation of the unit, and the safety of yourself and others around you. You can then look forward to long and reliable service from your CLARKE Trolley Jack. This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, No product can be returned to us without prior permission. This guarantee does not effect your statutory rights. 1. This jack is for lifting ONLY..DO NOT move a load using the jack as a dolly 2. Always inspect the jack before use. Ensure that all parts are in good condition and operating smoothly, the wheels are sound and that no cracks or distortion is apparent. If in doubt do not use. Have the parts replaced or consult your CLARKE dealer. 3. Ensure jack is on a firm solid base, and there is no possibility of it slipping when under load. 4. Ensure the load is taken by the FULL saddle and that the point of lift on the load, is of sufficient strength to support the full load adequately. 5. Always ensure that the load is stabilised or supported in such a way that it will not shift during lifting or lowering operations. 6. Always use supports to stabilise the load once lifted. NEVER work on or under a load unless it is fully and adequately supported. NEVER rely upon the jack to hold the load in position. 7. Never push a load off the jack. 8. Ensure that all personnel are well clear of a load being raised, or lowered. 9. NEVER exceed the rated load for the jack (see ‘Specifications’). 10. Do not use if an oil leak is apparent...Consult your Clarke dealer.
Whitehorse Ft. McMurray Prince George Edmonton Vancouver Victoria Abbotsford Bellingham Calgary/Banff Kelowna Saskatoon Deer Lake St. John’s, NL CANADA Seattle/Tacoma Wenatchee ALASKA CANADA Fairbanks Anchorage Spokane Medford Charlottetown Williston Idaho Falls Jackson Hole Pocatello Elko Santa Rosa Reno/Tahoe San Sacramento Francisco Oakland San Jose Mammoth Lakes St. George Las Vegas Burbank Los Angeles Rapid City Gillette Hayden/Steamboat Springs Ontario Palm Springs Long Beach Orange County San Diego Fargo Thunder Bay Chisholm/ Hibbing Brainerd Halifax Albuquerque Phoenix/Scottsdale Tulsa Oklahoma City Greensboro/High Point/Winston-Salem Raleigh/Durham New Bern Charlotte Jacksonville/Camp Lejeune Greenville/ Fayetteville/Ft. Bragg Chattanooga Spartanburg Wilmington Huntsville/ Columbia Myrtle Beach Decatur Nashville Memphis Dallas/ Ft. Worth (DFW) Dallas Love Field (DAL) El Paso/ Ciudad Juárez Killeen/Ft. Hood Kauai Oahu San Antonio Kahului Columbus/ Starkville/ West Point Monroe Shreveport Jackson Alexandria Houston (IAH, HOU) Maui Birmingham Kona Paciﬁc Ocean Atlanta Augusta Columbus/Ft. Benning Montgomery Lafayette Baton Rouge Mobile Gulfport/Biloxi New Orleans Ft. Walton Beach Charleston Valdosta Tallahassee Panama City Gainesville Brunswick Sarasota/Bradenton MEXICO Harlingen/ South Padre Island Delta Air Lines/Delta Connection/ Delta Joint Venture Route Jacksonville Future Route Service Daytona Beach Route served by Alaska Airlines/ Horizon Air Orlando Tampa/St. Petersburg Hawaii Atlantic Ocean Savannah Pensacola Hilo H AWA I I Knoxville Asheville Dothan Albany Austin Honolulu Montreal Ottawa Tri-Cities Fayetteville/ Northwest Arkansas Ft. Smith Little Rock Tucson Lihue Sault Ste. Marie Marquette Duluth Bangor Rhinelander Iron Mountain Pellston/Mackinac Island Escanaba Portland Burlington Alpena Wausau Green Bay Traverse City Minneapolis/ Manchester Toronto St. Paul Appleton/ Albany Boston Syracuse Fox Cities Midland/ Rochester Grand Sioux Falls La Crosse Rochester Hartford/ Rapids Saginaw Ithaca Springfield Milwaukee Martha’s Vineyard Buffalo/ Elmira/ Flint Binghamton Nantucket Niagara FallsCorning Madison Kalamazoo/ Providence Lansing Newburgh Wilkes-Barre/ White Plains Battle Creek Scranton Detroit Erie Cleveland Cedar Rapids/ Chicago New York (JFK, LGA) South Bend State Omaha Iowa City Newark (ORD, MDW) Akron/Canton College Allentown Des Moines Peoria Philadelphia Bloomington Ft. Wayne Pittsburgh Lincoln
Seeking part-time retail sales clerk/cashier position SUMMARY OF QUALIFICATIONS • • • • • Customer-focused self-starter with proven client services skills Energetic, hard-working achiever and communicator, with strong listening skills Quick learner, eager to learn and follow directions Excellent team player who thrives in teamwork situations Responsible and reliable, with record of professionalism EDUCATION • High School Diploma, Kettle Falls High School, Kettle Falls, WA, expected May 2012 HONORS AND DISTINCTIONS • • • Earned Stevens County Superintendent’s Scholar Award, 2011 Achieved Honor Roll, Kettle Falls High, 2010-2011 Earned Varsity Letter, Kettle Falls High Soccer Team, 2009-2011 WORK HISTORY Bagger, Super One Foods, Colville, WA, Summer 2010 • Prepared bagged groceries to customer specifications • Assisted in loading groceries to customer vehicles • Secured shopping carts and other key supplies • Provided customer service to average of 60 customers per shift Babysitter, Suzie’s Babysitting Services, Kettle Falls, WA, 2007 to present • Maintain satisfied clientele of 10 families • Provide quality care for children aged newborn to 12 years • Manage all aspects of business COMMUNITY SERVICE • • • • Supplied 40 community-service hours at Parkview Senior Living, retirement community, Sept. to Oct. 2010 Donated more than 100 hours to Northeast Washington Fairgrounds, Fall 2009 and Spring, 2010 Contributed more than 120 volunteer hours to Columbia River Christian Academy Summer Camp, Summer 2010 Provided 10 volunteer hours to Columbia River Cleanup, Summer 2010 SKILLS • • • Customer relations, customer service Computer literate in both Windows and Macintosh platforms Working knowledge of Spanish
Booster W/Master Cyl. Power Brake Booster w/Master Cylinder • Speciﬁc ﬁt applications available in beautiful chrome plated or gold zinc ﬁnishes • 1” and 1-1/8” master cylinder bores work with disc/ disc, disc/drum, and drum/drum brake set-ups • Single and dual diaphragm styles available in 7”, 8”, 9” and 11” diameters to ﬁt virtually all hot rods, customs and muscle cars • 100% all new components - and every unit is vacuum tested to insure reliability • Works with many stock mounting bracket set-ups and with Tuff Stuff bracket kits on page 36 GM A & F Body 2126NA GM A & F Body 1964 - 66 Style 2126N 9” Single Diaphragm Booster Combo, 3/8”-16 studs Master Cylinder Chrome Gold Zinc 1-1/8” 2126NA 2126NB 2020 Dual reservoir GM A & F Body Bore 2071 Single reservoir 1” 2126NA-1 2126NB-1 2018 Dual reservoir 1” 2126NA-2 2126NB-2 7-1/8 long pedal rod, 1-1/2" vertical mounting hole spacing GM A & F Body 1966 - 72 2127NA Style 2127N 11” Single Diaphragm Booster Combo, 3/8”-16 stud Master Cylinder Bore Chrome Gold Zinc 2071 Dual reservoir 1-1/8” 2127NA 2127NB 2020 Dual reservoir 1” 2127NA-1 2127NB-1 2018 Dual reservoir 1” 2127NA-2 2127NB-2 Nova Chevy Nova 1962 - 67 Style 2133N 9” Single Diaphragm Booster Combo, 3/8”-16 studs Master Cylinder Chrome Gold Zinc 2071 Dual reservoir 1-1/8” 2133NA 2133NB 2020 Dual reservoir 1” 2133NA-1 2133NB-1 2018 Dual reservoir 2133NA Bore 1” 2133NA-2 2133NB-2 3 Mounting studs GM Truck 1973 - 92 GM Truck Style 2132N 11” Dual Diaphragm Booster Combo, 10x1.5 metric Master Cylinder Gold Zinc 1”-1/8” 2132NA 2132NB 2020 Dual reservoir 1” 2132NA-1 2132NB-1 2018 Dual reservoir 30 Chrome 2071 Single reservoir 2132NA Bore 1” 2132NA-2 2132NB-2 3/8-16 Pedal rod length 1-800-331-6562 Booster W/Master Cyl. Power Brake Booster w/Master Cylinder • Speciﬁc ﬁt applications available in beautiful chrome plated or gold zinc ﬁnishes • 1” and 1-1/8” master cylinder bores work with disc/ disc, disc/drum, and drum/drum brake set-ups • Single and dual diaphragm styles available in 7”, 8”, 9” and 11” diameters to ﬁt virtually all hot rods, customs and muscle cars • 100% all new components - and every unit is vacuum tested to insure reliability • Works with many stock mounting bracket set-ups and with Tuff Stuff bracket kits on page 36 ...
Low brake pedal, DTC stored in ECBM. Owners of a slew of 2009-13 GM cars and light trucks (complete application list below) may complain that their brake pedal feels very low or sinks to the floor on brake application. Upon scanning the brake system, you may find DTC C027B logged in the ECBM. One likely cause of the trouble, reports GM, is a small vacuum leak between the master cylinder and the brake booster. A missing or dislodged O-ring is the source of the leakage. The illustration at right shows a typical GM master cylinder/brake booster arrangement. The O-ring should fit over the raised area on the cylinder and into a small groove in the booster, as shown. So what causes the O-ring to dislodge or go missing? Removing the master cylinder without pumping the brake pedal several times to exhaust the vacuum in the booster. This typically occurs, says GM, when the cylinder is disconnected and moved aside to get to another component for repair. Repositioning or installing a new O-ring should eliminate the vacuum leak and subsequent pedal issues. Vehicles that are prone to the trouble are 2009-12 Chevy Colorados and GMC Canyons; 2009-13 Cadillac CTS & SRX models, Chevy Corvettes, Impalas, Malibus, Traverses and GMC Acadias; 2010-12 Buick LaCrosse models; 2010-13 Chevy Camaros & Equinoxes and GMC Terrains; 201113 Buick Regal and Chevy Cruze models; 2012 Chevy Captiva Sports;...
GM Fleet and Commercial Specialty Vehicles • 100 Renaissance Center, 20th Floor • Detroit, MI 48265-1000 2014 CHEVROLET MUNICIPAL VEHICLES TECHNICAL MANUAL For Information 1-800-FLEET-OP (353-3867) www.gmfleet.com 2014 CHEVROLET MUNICIPAL VEHICLES TECHNICAL MANUAL Caprice 9C1 I m pa l a 9 C 1 I m pa l a 9 C 3 Tahoe PPV Tahoe Special Service E x p r e ss V a n Suburban S i lv e r a d o About This Publication NOTES • are must be taken during customer installation of equipment and wiring C to ensure that all holes drilled in the body are corrosion protected, properly sealed and that vehicle wiring harnesses, piping or other components have not been displaced or damaged. Aftermarket equipment installers must be mindful of applicable Federal Motor Vehicle Safety Standards. This information can be obtained directly from the National Highway Traffic Safety Administration. • hese vehicles are equipped with an air bag system. The air bag system T in your police vehicle includes front seat back, front knee and side curtain air bags. Customer installed equipment such as security barriers behind the front seats should not be mounted so that the barrier ends are within the side air bag deployment zones. The sensors and other components for the air bag system must not be relocated to accommodate the installation of customer furnished equipment; please refer to the service manual for sensor and other component locations. For information concerning instrument panel top pad mounted equipment and air bag system deployment zones, see the air bag information section in this catalog. • his catalog is not updated during the model year and should not be T used for ordering purposes. It is intended as a source of basic information. All illustrations and specifications in this literature are based on the latest product information available at the time of publication. General Motors reserves the right to make changes at any time without notice. For further details, consult your local dealer. • note about vehicle alterations by independent suppliers: This catalog A shows pictures of vehicles that have been altered or upfitted with equipment or components supplied to Chevrolet or its dealers by independent suppliers. Chevrolet is not responsible for the safety or quality of design features, materials or workmanship of any alterations by a supplier.
APPLICATION MODEL YR PART # Chevrolet Silverado / GMC Sierra 1999–2006 (2007 Classic) (Crew Cab) 75113-01A 75113-01A 75115-01A 75115-01A 75115-01A 75115-01A 75115-01A (Extended Cab) Chevrolet Tahoe / Suburban Chevrolet Avalanche * 2001-2006 2001-2006 (without cladding) (with cladding) GMC Yukon / Yukon XL Cadillac Escalade Ext / ESV 2001-2006 2003–2006 *Modiﬁcation required to running board assembly. See Item 1 page3. INSTALLATION TIME 3-5 Hours Professional installation recommended SKILL LEVEL 1 2 3 4 4= Experienced TOOLS REQUIRED Safety goggles Measuring tape Flat blade screwdriver Phillips head screwdriver Right angle drill 1/8” drill bit 3/16” drill bit 9/32” drill bit 21/64” drill bit 17mm socket 13 mm socket 10 mm socket 7 mm socket T 20 Torx driver Ratchet wrench and extension 13mm end wrench Wire crimpers Wire stripper / cutter Vise grip pliers Corrosion inhibiter 3/16” hex key wrench (allen wrench) 5mm hex key wrench (allen wrench) 4mm hex key wrench ( allen wrench ) Electrical tape Weather proof caulking (silicone sealer) 5-Year Limited Warranty AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 6:00 AM - 5:00 PM PST Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents: 6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©2012 AMP Research. All rights reserved. Printed in USA. www.amp-research.com 1/11 IM75113 rev 09.18.12 A M P R E S E I N C H P O W EA T ITO P – G M C D E H E V R O L E T AR S T A L L R S E N GU I / C INSTALLATION GUIDE Attaching motor to linkage assembly The motors must be attached to the linkage assemblies before continuing the installation process. EXPLODED VIEW 80-03129-90 Motor 19-03179-90 Socket cap screw 19-03133-90 Washer 19-03138-90 Drive Gear Housing Cover CAUTION: HANDLE WITH CARE. To ensure our customers receive all components with full integrity, we pack the motors separate from their linkage assemblies. This requires that the installer position and fasten the motor before continuing with the install. Please follow the instructions below and handle the assembly carefully. CAUTION: Dropping the assembly or any excessive impact MAY cause damage to the motor. Instructions:...
Copyright 2002-2004 Triple S Customs WIRING INFORMATION: 1988 Chevy Silverado Full-Size 2-Door WIRE WIRE COLOR 12V CONSTANT WIRE RED STARTER WIRE YELLOW OR PURPLE IGNITION WIRE PINK ACCESSORY WIRE ORANGE POWER DOOR LOCK (5-wire reverse LT. BLUE polarity) POWER DOOR UNLOCK (5-wire reverse BLACK/WHITE or BLACK/RED polarity) PARKING LIGHTS (+) BROWN DOOR TRIGGER WIRE (-) WHITE TACHOMETER WIRE PURPLE/WHITE BRAKE WIRE (+) WHITE HORN TRIGGER (-) BLACK DIESEL WAIT TO START (+) LEFT FRONT WINDOW UP LEFT FRONT WINDOW DOWN RIGHT FRONT WINDOW UP DK. BLUE DARK BLUE BROWN BLUE/WHITE RIGHT FRONT WINDOW DOWN TAN WIRING INFORMATION: 1989 Chevy Silverado Full-Size 2-Door WIRE WIRE COLOR 12V CONSTANT WIRE RED STARTER WIRE YELLOW OR PURPLE IGNITION WIRE PINK ACCESSORY WIRE ORANGE POWER DOOR LOCK (5-wire reverse LT. BLUE polarity) POWER DOOR UNLOCK (5-wire reverse BLACK/WHITE or BLACK/RED polarity) PARKING LIGHTS (+) BROWN DOOR TRIGGER WIRE (-) WHITE TACHOMETER WIRE PURPLE/WHITE BRAKE WIRE (+) WHITE HORN TRIGGER (-) BLACK DIESEL WAIT TO START (+) LEFT FRONT WINDOW UP LEFT FRONT WINDOW DOWN RIGHT FRONT WINDOW UP DK. BLUE DARK BLUE BROWN BLUE/WHITE RIGHT FRONT WINDOW DOWN TAN Copyright 2002-2004 Triple S Customs WIRE LOCATION Ignition Harness Ignition Harness Ignition Harness Ignition Harness Harness Coming Into Vehicle From Driver’s Door Harness Coming Into Vehicle From Driver’s Door At Headlight Switch Door Pin Or Under Dash Light Silver Module Behind Glove Box Plug At Brake Pedal Switch Or Harness In Driver Kick Panel Running To Rear Of Vehicle Harness At Column Coming From Steering Wheel Behind Instrument cluster At Motor Inside Driver’s Door At Motor Inside Driver’s Door Harness In Driver’s Kick Panel From Driver Door Harness In Driver’s Kick Panel From Driver Door WIRE LOCATION Ignition Harness Ignition Harness Ignition Harness Ignition Harness Harness Coming Into Vehicle From Driver’s Door Harness Coming Into Vehicle From Driver’s Door At Headlight Switch Door Pin Or Under Dash Light Silver Module Behind Glove Box Plug At Brake Pedal Switch Or Harness In Driver Kick Panel Running To Rear Of Vehicle Harness At Column Coming From Steering Wheel Behind Instrument cluster At Motor Inside Driver’s Door At Motor Inside Driver’s Door Harness In Driver’s Kick Panel From Driver Door Harness In Driver’s Kick Panel From Driver Door